02 / Cognitive Digital Twin

Xsim

Transform predictive asset intelligence into a machine model that can see, explain, simulate, interact and quantify financial impact.

Twin capabilities

From seeing the asset to understanding its future.

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Visual intelligence

Use camera and thermal imagery to detect leaks, cracks, hotspots, tyre damage and unsafe conditions.

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Physics-informed digital twin

Fuse measured signals with machine physics to estimate hidden states such as wear, stress and degradation.

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Asset knowledge graph

Connect components, faults, symptoms and maintenance actions so the system can explain causal pathways.

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Energy–production–health benchmarking

Compare productivity with fuel/energy use and asset degradation to expose operating trade-offs.

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What-if simulation

Simulate alternatives such as payload reduction, route changes or maintenance deferral before acting.

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XR/MR interaction

Overlay live health, risk, RUL and inspection guidance directly on the physical asset or a spatial digital twin.

Decision loop

A twin should answer “what if?”, not just mirror telemetry.

Live state

See

Machine streams, camera/thermal evidence, current operating state and health indicators.

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Causal model

Explain

Link symptoms to component state, likely faults, physical constraints and maintenance evidence.

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Simulation

Decide

Compare operational and maintenance choices by risk, productivity, energy and economic impact.

Live Xsim dashboard

A living digital twin for explanation and what-if decisions.

The simulated live twin fuses measured state, inferred health, physics and scenario analysis so engineers can compare alternatives before acting.

Digital Twin · Asset MX-21Simulated live state + physics-informed scenario updates
Live twin
Twin fidelity94.2%State-model agreement
Stress index0.62Physics-informed estimate
Energy deviation+8.4%Vs healthy baseline
Scenario gain−23% riskIllustrative what-if
Twin state trajectoryMeasured vs inferred health response

Current explanation

Thermal + load driven wear

Knowledge graph links elevated temperature, repeated high-load cycles and wear-state progression.

Best what-if scenario

Reduce payload 8%
Failure risk−23%
Production impact−6%
Twin confidence94%
Beyond the twin

Turn simulation into supervised action.

NeuraX extends twin intelligence to fleets, copilots, maintenance agents and progressive autonomy.

NeuraX